November 20, 2012
Any James Bond movie is sure to feature an iconic auto subjected to high speed chases and often explosions. The newest installment, Skyfall, featuring a classic 1960’s Aston Martin DB5 that is involved in a series of stunts and huge explosions including one scene which saw the priceless vehicle explode in flames is certainly no different. Being a rather expensive car, the producers didn’t have the luxury of using an actual vehicle for every scene. The priceless Aston Martin DB5, which was already used in the first James Bond film exactly 50 years ago, needed to remain unscathed.
So what choices did they have? They considered computer generated imagery (CGI) but chose instead to utilize UK based, Propshop Modelmakers, and German industrial 3D printing company, voxeljet. Voxeljet's rather large 3D printer is capable of creating designs up to eight cubic meters in size, equivalent to over 280 cubic feet. With this supersized printer, voxeljet and Propshop Modelmakers built three, one-third-scale Aston Martins with 18 individual components assembled and hand-painted to such accuracy that a photo of the final model would be indistinguishable from the real thing.
"We could have easily printed the legendary sports car in one piece at a scale of 1:3 using our high-end VX4000 printer, which can build moulds and models in dimensions of up to eight cubic metres,” voxeljet CEO Dr. Ingo Ederer said, according to 3Ders.org.
“But the British model builders were pursuing a different approach. To ensure that the Aston Martin was as true to detail as possible, and for the purpose of integrating numerous functions into the film models, they decided on an assembly consisting of a total of 18 individual components,” he added. “The entire body is based on a steel frame, almost identical to how vehicles were assembled in the past.”
Skyfall marks the sixth time the Aston Martin DB5 has been featured in a Bond film. “The first of five distinct Aston Martin models to be featured in James Bond films, DB5 continues to be celebrated as one of the most iconic cars ever produced,” the car company said on its website, which touts the long history of its brand with Bond.
Prior to “Skyfall,” the car was featured in the Pierce Brosnan Bond films “GoldenEye” and “Tomorrow Never Dies,” as well as 1965’s “Thunderball” and 2006’s “Casino Royale,” which also starred Daniel Craig.
The vehicle is reportedly affixed with the same license plate it had in its original outing in 1964's "Goldfinger."
Voxeljet executives showed off their replica at an advance showing of the film in Augsburg, Germany, earlier this month.
"Our guests were surprised and excited about the 3D technology,” Rudolf France, COO of voxeljet, said in a release on the company's website. “In fact, it is not possible to distinguish between the Aston Martin models from the voxeljet printer and the original, even in the close-up shots.”
The company believes 3D printing will come to play a big role in Hollywood, and it hopes to be involved with many more productions. "In addition to the automotive industry, foundries, designers and artists, the film industry represents an entirely new customer base for voxeljet,” Ederer said, according to 3Ders.org. “3D printing is on the cusp of a great future in the film industry,” he added. “The technology offers fantastic opportunities, since it is usually much faster, more precise and more economical than classic model construction.”
Voxeljet's had a distribution arrangement with 3D Systems for over a year and it's likely that this effort will perk up some serious interest among both industrial model makers and movie set designers. The level of attention and potential success of Skyfall may even renew interest in model-based stunts over the graphically rendered intensity of many recent films. One of the Aston Martin models from Skyfall was recently auctioned off by Christie's for almost $100,000.
Simulations may be increasingly taking advantage of HPC to become more and more sophisticated, but the way those mountains of data are displayed don’t always keep up in terms of staying on the cutting edge. But one avenue for reviewing digital designs, called a cave automatic virtual environment (CAVE), looks to be making up for this trend by combining engineers’ modeling information with virtual reality.
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The ability to control fluid streams at microscale is of great importance in many domains such as biological processing, guiding chemical reactions, and creating structured materials. Recently, it has been discovered that placing pillars of different dimensions, and at different offsets, allows fluid transformations to “sculpt” fluid streams.
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So far, the story surrounding the industrial Internet has been centered around GE, and their plans to infuse their factories with thousands of sensors that will bring big data to manufacturing. But after record-breaking floods from Hurricane Sandy took their toll on New York and New Jersey, environmental and civil engineers have found a new application for the Internet-connected sensor system.
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May 23, 2013 |
In the wake of plastic gun stories, a unique use case for 3D printing helps demonstrate that the additive manufacturing technology's potential to save lives deserves its own place in the spotlight. Now, doctors at C.S. Mott Children's Hospital in Ann Arbor have combined medical expertise with 3D printing's flexibility to save a three-month old.
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May 23, 2013 |
Researchers have been studying fire ants hoping to learn about their underground navigation skills. They want to apply their findings to making robots that will be able to assist in search and rescue missions for people trapped underground.
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May 22, 2013 |
While advanced carbon-fiber composites have been used in the recent years, researchers are searching for materials that are even stronger and lighter. Composites made with carbon fibers coated with carbon nanotubes are being considered because they can be hundreds of times stronger than steel and only one-sixth the weight.
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May 22, 2013 |
NASA has awarded a $125,000 grant for a project intended to 3D print food for astronauts in space. The printer will mix together basic nutrients such as oil and protein powder to create the food. It will also allow the user to input their sex, age, and weight so that it can make the food based on the individual's own nutritional needs.
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May 17, 2013 |
This week, Airbus towed its newest airliner, the A350 XWB, out of its hangar and is poised to roll it into the spotlight of the upcoming Paris Air Show. The A350 XWB has been designed with the goal of surpassing the 787 in fuel efficiency and comfort, and has forgone metal for composite materials to make it happen.
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03/20/2013 | SAS | This white paper examines how an enterprise-wide quality platform can turn existing data into substantial and sustainable revenue growth and cost savings for global manufacturers. The paper is based on the findings of the IW/SAS Enterprise Quality Survey completed by more than 400 manufacturing executives. The objectives of the survey were to determine concerns about quality among manufacturers; investigate the tools used to measure quality; and examine how using enterprise-wide analysis on quality data improves performance.
07/19/2011 | Univa | TATA Steel Automotive Engineering’s concern grew when open source Grid Engine support and development was discontinued by Oracle. Grid Engine is a business critical application in their environment. They recognized the likelihood that product enhancements and innovations would cease. Read how TATA Steel Automotive Engineering moved from a self-support solution to Univa Grid Engine. You can get more out of your environment and your budget with Univa Grid Engine.
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