ISC
Published in collaboration with NCMS
Digital Manufacturing Report

News & information about the fast-moving world
of digital manufacturing, modeling & simulation

Language Flags

Dell's Latest Hat Trick: Making Big Data Small


When it comes to data, you might think that there is a correlation between the size of an organization and the amount of data it has to deal with. Big company, big data.

But this is not necessarily the case. As Dell senior consultant Amy Price points out, it really depends on how an organization is using its accumulated bits and bytes. A very large business may be able to get along just fine without generating mounds of data; on the other hand, there are many small to medium sized shops that are drowning in the stuff. "It's use case driven," she says.

SMMs (small- to medium-sized manufacturers) are particularly vulnerable to this tidal wave of information. Shop floor tool sensors, RFID technology disseminated throughout the supply chain, the trail left by goods as they move through the factory, web logs, ERP data, and procurement information are just a few of big data drivers in the mid-market manufacturing community. In addition, merger and acquisition activity has turned smaller companies into larger ones – in this case, there is more of a correlation between size and data generated due to manufacturing's propensity to generate huge quantities of information.

In fact, according to Dell Manufacturing Vice President Bill Popp, the manufacturing sector will generate more data than any other – the industry stored two exabytes of data in 2010, and that was two years ago. IT, he says, is moving closer to operations, the fountain from which the torrents of big data are flowing.

For SMM IT organizations, this poses both a problem and an opportunity. On one hand, these relatively small, usually overworked IT departments – sometimes consisting of only a few people – are attempting to cope with the inexorable increase in data being generated by the business and its partners. On the other hand, these growing terabytes of both structured and unstructured data are a gold mine that can be plumbed using today's powerful business information (BI) and analytic tools.

For Dell, the situation represents an opportunity as well. The company has introduced a new storage solution designed to help enterprises both large and small get a handle on big data and turn it to their advantage. And, according to Bill Popp, Dell's vice president of Manufacturing Sales, the new Dell Big Data Retention solution is of particular benefit to SMMs. "By providing a more efficient model to store big data, it allows these manufacturing companies to get the most out of their BI analytics by allowing the data to be properly retained and accessed," he says.

The solution's concept is simplicity itself – make the data smaller so it can more easily be stored and retrieved, and reduce costs in the bargain. It combines Dell storage, including the DX Object Storage platform and RainStor database technology. The cost of retaining big data is reduced through data reduction, simplified data management, and robust scalability.

The solution is integrated with existing analytics platforms, providing a frontend big data repository for large datasets, as well as a backend archive. It can also serve as a standalone repository or work with an analytics platform such as Hadoop, the popular open source software platform for scalable, distributed computing. Customers can start with simple SQL-style queries, scaling to more complex analytics powered by Dell PowerEdge C- and R-series servers, and leveraging Force 10 networks. The solution can work with existing data warehouses, providing the ability to offload data and store it less expensively.

Price says the product is geared toward handling structured or semi-structured data – for example, the information in a data warehouse or the data that has been extracted from a database and retained in XML format. The Dell solution allows the data to be compressed to about three percent of the original footprint; so instead of storing a petabyte of data, you wind up with a very manageable 30 terabytes. Despite the extreme compression, the data maintains its integrity, is searchable, discoverable and assessable, and can be managed more easily using the appropriate product lifecycle management system.

The RainStor database provides online data retention at a massive scale, with unlimited scalability and zero administration. It directly addresses the management of machine generated data (MGD) which accounts for many of the large datasets encountered by manufacturing organizations, including RFID generated data, network logs, shop floor sensor readings, building management systems, medical devices, etc.

For example, Popp notes, a supplier manufacturing parts for aircraft engines can gather manufacturing data on each part as it move through the entire product lifecycle as well as tracking the customers that are buying these parts. Once this mass of data is made easily accessible for analysis, the company can determine how many parts were generated over time, their costs, defect rates, and any manufacturing inefficiencies. This can provide a fine grain of quality control. In addition, the company now has a detailed profile of its customers' buying patterns that can be used to predict future sales and what resources should be deployed to meet the anticipated demand. In general, because the cost per terabyte of data stored is considerably lower, the company can store data for longer periods of time for future analysis and other business requirements.

Says Popp, "You can get very creative by looking at these data sources across multiple dimensions and using the structured and semi-structured data generated by RFID chips, web logs or other sources. You can answer questions that you couldn't even consider before. This is really what the big data trend is all about."

RSS Feeds

Subscribe to All Content

Most Recent Blogs


Feature Articles

Understanding Fluid Flow in Microchannels

The ability to control fluid streams at microscale is of great importance in many domains such as biological processing, guiding chemical reactions, and creating structured materials. Recently, it has been discovered that placing pillars of different dimensions, and at different offsets, allows fluid transformations to “sculpt” fluid streams.
Read more...

Floodgates Open for the Industrial Internet

So far, the story surrounding the industrial Internet has been centered around GE, and their plans to infuse their factories with thousands of sensors that will bring big data to manufacturing. But after record-breaking floods from Hurricane Sandy took their toll on New York and New Jersey, environmental and civil engineers have found a new application for the Internet-connected sensor system.
Read more...

GM Invests in HPC Center for Crash Test Simulations

As the cloud becomes an increasingly attractive option for manufacturers with big needs in IT, scalable options such as outsourced data centers have become a must-have for many companies. But General Motors has taken a step in the opposite direction when its $130 million datacenter went online Monday in the suburb of Warren, Michigan.
Read more...

Short Takes

MIT Improves Carbon-Fiber Composites

May 22, 2013 | While advanced carbon-fiber composites have been used in the recent years, researchers are searching for materials that are even stronger and lighter. Composites made with carbon fibers coated with carbon nanotubes are being considered because they can be hundreds of times stronger than steel and only one-sixth the weight.
Read more...

NASA to 3D Print the Future of Food

May 22, 2013 | NASA has awarded a $125,000 grant for a project intended to 3D print food for astronauts in space. The printer will mix together basic nutrients such as oil and protein powder to create the food. It will also allow the user to input their sex, age, and weight so that it can make the food based on the individual's own nutritional needs.
Read more...

Airbus Enters the Composite Class

May 17, 2013 | This week, Airbus towed its newest airliner, the A350 XWB, out of its hangar and is poised to roll it into the spotlight of the upcoming Paris Air Show. The A350 XWB has been designed with the goal of surpassing the 787 in fuel efficiency and comfort, and has forgone metal for composite materials to make it happen.
Read more...

3D Printing Meets Augmented Reality

May 16, 2013 | Sander Veenhof and Joris van Tubergen, of the Netherlands, joined their skills in media art and design to merge 3D printing with augmented reality. They call the result "UltimARker" and like the 3D printer it works with it's been designed for the open source community to give consumers more detailed information about their 3D printer.
Read more...

Could a Driverless Highway Be Around the Corner?

May 16, 2013 | A recent survey by Cisco Systems found that 57 percent of consumers worldwide are in favor of using driverless cars, with 60 percent approval in the United States, suggesting that the world might be more ready for autonomous vehicles to hit the road than previously thought.
Read more...

Sponsored Whitepapers

Big Data and Big Analytics for Product and Process Quality

03/20/2013 | SAS | This white paper examines how an enterprise-wide quality platform can turn existing data into substantial and sustainable revenue growth and cost savings for global manufacturers. The paper is based on the findings of the IW/SAS Enterprise Quality Survey completed by more than 400 manufacturing executives. The objectives of the survey were to determine concerns about quality among manufacturers; investigate the tools used to measure quality; and examine how using enterprise-wide analysis on quality data improves performance.

TATA Steel Automotive Engineering Depends on Univa

07/19/2011 | Univa | TATA Steel Automotive Engineering’s concern grew when open source Grid Engine support and development was discontinued by Oracle. Grid Engine is a business critical application in their environment. They recognized the likelihood that product enhancements and innovations would cease. Read how TATA Steel Automotive Engineering moved from a self-support solution to Univa Grid Engine. You can get more out of your environment and your budget with Univa Grid Engine.

Intersect360 HPC500 Conferences and Events

Featured Events








Copyright © 2011-2013 Tabor Communications, Inc. All Rights Reserved.
Digital Manufacturing Report is a registered trademark of Tabor Communications, Inc. Use of this site is governed by our Terms of Use and Privacy Policy.
Reproduction in whole or in part in any form or medium without express written permission of Tabor Communications Inc. is prohibited.
Powered by Xtenit.